Braided tape soft connection Multi-layer tinned copper braided soft connection

Materials:

T2 copper wire, content ≥99.95%

Monofilament diameter:

0.20mm(32AWG) 0.15mm(regular)0.127mm(36AWG) 0.10mm(38AWG)0.07mm(41AWG) 0.05mm(44AWG)

Surface treatment:

Bare copper, tin plating, nickel plating, silver plating

Cross-sectional area:

10mm²-6000mm²

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Description

When placing an order, please specify the following values:

cross-sectional area

Length (L)

Copper tube and hole type

Aperture (d)

Monofilament diameter (regular 0.15mm)

structure and application

This copper braided wire soft connection consists of a flexible copper braided wire crimped at both ends of a flexible copper braided wire as the contact surface.Drill holes. The flexible copper braided wire is woven with T2 copper wire in accordance with the industry standard JBT6313.2-2011 of the People’s Republic of China.

Cross-sectional area: 1.5mm²-70mm² Note: Can be customized according to customer requirements
product model	cross-sectional area (mm²)	width W (mm approximate value)	thickness T (mm Approximate value)	L(mm)	d(mm)
DNTZ(X)-1.5/L/d/Aa	1.5	4	1.6	according to customer customized	according to customer customized
DNTZ(X)-2/L/d/Aa	2	5	1.6
DNTZ(X)-2.5/L/d/Aa	2.5	6	1.6
DNTZ(X)-4/L/d/Aa	4	7	1.8
DNTZ(X)-6/L/d/Aa	6	10	1.8
DNTZ(X)-8/L/d/Aa	8	12	1.8
DNTZ(X)-10/L/d/Aa	10	15	1.8
DNTZ(X)-12/L/d/Aa	12	20	1.9
DNTZ(X)-14/L/d/Aa	14	20	2.1
DNTZ(X)-16/L/d/Aa	16	19	2.2
DNTZ(X)-20/L/d/Aa	20	20	2.4
DNTZ(X)-20/L/d/Aa	20	25	2.6
DNTZ(X)-25/L/d/Aa	25	20	2.7
DNTZ(X)-25/L/d/Aa	25	25	2.8
DNTZ(X)-35/L/d/Aa	35	25	3.3
DNTZ(X)-50/L/d/Aa	50	20	4.2
		25	4.0
		30	4.0
		40	3.5
		45	4.0
DNTZ(X)-70/L/d/Aa	70	20	7.0
		25	5.7
		30	5.5
Cross-sectional area: 95mm²-200mm² Note: Can be customized according to customer requirements
product model	cross-sectional area (mm²)	width W (mm approximate value)	thickness T (mm approximate value)	L(mm)	d(mm)
DNTZ(X)-1.5/L/d/Aa	95	40	5.3	according to customer customized	according to customer customized
DNTZ(X)-100/L/d/Aa	100	20	8.5
		25	7.0
		30	6.0
		40	5.4
		45	5.5
		50	5.4
DNTZ(X)-120/L/d/Aa	120	25	8.5
		30	7.3
		45	6.3
		50	5.9
DNTZ(X)-150/L/d/Aa	150	30	8.6
		40	6.9
		45	7.1
		50	6.6
DNTZ(X)-185/L/d/Aa	185	30	10.0
		40	8.0
		50	7.5
DNTZ(X)-200/L/d/Aa	200	30	10.6
		40	8.4
		50	7.8
		60	7.0
		75	6.7
			6.0

Cross-sectional area: 250mm²-600mm² Note: Can be customized according to customer requirements
product model	cross-sectional area (mm²)	width W (mm approximate value)	thickness T (mm approximate value)	L(mm)	d(mm)
DNTZ(X)-250/L/d/Aa	250	30	12.7	according to customer customized	according to customer customized
		40	10.0
		45	9.8
		60	8.0
		50	9.0
		75	8.0
		100	7.0
DNTZ(X)-300/L/d/Aa	300	30	14.7
		40	11.5
		45	11.1
		50	10.2
		60	9.0
		75	8.0
		80	8.0
		100	7.8
DNTZ(X)-400/L/d/Aa	400	40	16.5
		45	16.0
		50	13.0
		75	10.6
		80	9.5
		100	10.0
		120	9.0
		150	9.0
DNTZ(X)-500/L/d/Aa	500	40	18.9
		45	17.0
		50	15.5
		60	14.0
		75	14.0
		80	13.5
		100	11.2
		120	10.2
		150	11.0
DNTZ(X)-600/L/d/Aa	600	40	22.0
		45	19.8
		50	18.0
		60	16.5
		75	15.0
		80	13.0
		100	12.0
		120	11.5
			9.5

Braided tape soft connection: Multi-layer tin-plated copper braided soft connection guarantees extreme performance and reliability

In modern high-power electrical systems and precision electronic equipment, the requirements for connections go far beyond conductivity. Flexibility, heat dissipation, oxidation resistance, vibration resistance and long-term stability are all crucial. We focus on providing excellentMulti-layer tinned copper woven soft connection, this is an advancedBraided tape soft connectionSolutions designed to provide unmatched performance and reliability to your system.

Why choose multi-layer tinned copper braided soft connection?

Multi-layer tinned copper woven soft connectionOptimization is carried out based on the traditional woven tape soft connection, andmultilayer structureandtin plating treatment, brings multiple significant advantages:

Super flexibility and fatigue resistance: The multi-layered thin copper wire braided structure gives it excellent flexibility and can easily adapt to the frequent vibrations, shocks, and displacements and distortions caused by thermal expansion and contraction during operation of the equipment. This structure effectively distributes stress and greatly extends the service life of connections and related equipment. It is especially suitable for dynamic conditions or scenarios requiring frequent bending.
Excellent electrical conductivity and low impedance: High-purity electrolytic copper wire is used as the substrate to ensure extremely low DC resistance. The multi-layered braided structure further optimizes current distribution and reduces skin effects (current is concentrated on the conductor surface under high-frequency currents), thereby reducing the overall impedance, ensuring efficient transmission of large currents, and minimizing energy loss and heating.
Excellent oxidation and corrosion resistance (advantages of tin plating): Copper is easily oxidized in air, forming an insulating oxide layer and increasing resistance. Electroplating a layer evenly on the surface of the copper wiretin, can effectively isolate copper from air, moisture and corrosive media. The tin layer not only has good conductivity, but is also not easy to oxidize, significantly improving the long-term stability and service life of the soft connection in harsh environments such as humidity, salt spray, acid and alkali and even chemical gases.
Excellent heat dissipation performance: The multi-layer woven structure provides a larger surface area, which is conducive to rapid dissipation of heat, helps reduce the temperature rise at the connection points, thereby improving system efficiency and safety, especially in high-current applications. This advantage is more obvious.
High reliability and simplified installation: Its flat and flexible characteristics make it easy to install in tight spaces or irregular wiring without the need for complex tools. Various wire lugs can be crimped at both ends according to demand, achieving reliable connection with different types of terminals and equipment, greatly improving assembly efficiency and reliability.

Features of our multilayer tinned copper woven soft connection products

We provide customized high qualityMulti-layer tinned copper woven soft connection, designed to meet various demanding electrical connection needs:

High-purity copper substrate: Select T2 copper or other high-purity electrolytic copper wire that meets industry standards to ensure an excellent conductive foundation.
Precision multi-layer weaving process: Ensure a uniform and tight weave structure to maximize flexibility, conductivity and mechanical strength.
Uniform and dense tin coating: Advanced electroplating technology is used to ensure strong adhesion and uniform thickness of the tin layer, providing reliable and lasting anti-corrosion protection.
Firm end treatment: A high-strength crimping process is used to firmly connect both ends of the braided tape to customized copper wire lugs (hole shape and size can be customized) to ensure the reliability of large current transmission.
Highly customized services: It can be tailored according to the customer’s specific current requirements, length, width, thickness, number of layers, lug type and hole position and other parameters, perfectly suitable for various complex and unique application scenarios.
Strict quality control: From the entry of raw materials into the factory to weaving, tinning, crimping, and finished product testing, every link strictly follows international and industry standards to ensure excellent product quality and reliable performance.

application field

ourMulti-layer tinned copper woven soft connectionDue to its excellent comprehensive performance, it is widely used in the following key areas:

New energy vehicles: High-voltage and high-current connections and grounding in power battery packs, motor controllers, high-voltage distribution units (PDUs).
Energy storage system: Internal connection of large battery arrays, energy storage converters, and modular power supply equipment.
Wind power and solar power systems: Flexible connection and grounding of inverters, converters, junction boxes and other equipment.
Industrial equipment: Power connection and grounding of transformers, switchgear, motors, generator sets, etc. in vibrating or corrosive environments.
Rail transit: Highly reliable flexible connections in train bodies, electrical equipment, and control systems.
Data centers and communication base stations: Equipment rack grounding, power connection and EMC shielding.
Power electronics and automation equipment: Applications requiring high current transmission, compact space and flexible requirements.

Reasons to choose us

We are committed to providing customers around the world with the most reliable and advanced electrical connection solutions. choose ourMulti-layer tinned copper woven soft connection, you will receive:Unparalleled flexibility and fatigue life, excellent electrical and heat dissipation properties, excellent environmental adaptability and the highest electrical safety. Let us work together to build an efficient, safe and stable “flexible highway” for your power system.