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Copper Braided Wire Conductive Tape

Product Series
Product Series
Copper Braided Wire Conductive Tape

Kinleller knows that in modern electrical systems, flexible connections are crucial to cope with vibration, thermal expansion and contraction, and complex wiring environments. Therefore, we focus on providing high-performance braided wire soft connections. With its excellent electrical conductivity, extreme flexibility and reliable mechanical properties, it becomes an indispensable and ideal choice for your electrical equipment. Kinlaile’s braided wire soft connection is an effective supplement to traditional cables and hard busbars, providing safe and efficient solutions for power transmission scenarios that require high flexibility and high reliability.

Kinlaile’s braided wire soft connection is made of high-purity copper wire (or tinned copper wire) through precision weaving process, and both ends are fixed by welding or crimping to form a reliable terminal. This structure gives it excellent electrical conductivity and unparalleled flexibility, and is widely used in new energy, rail transportation, industrial automation, power equipment and any occasion that requires flexible power transmission and ground connection.

Our braided wire soft connections have the following distinctive characteristics:

Extreme flexibility and plasticity: It is made of precision weaving of multiple strands of thin copper wire. It has extremely high flexibility and can withstand frequent bending, torsion and vibration. It is very suitable for complex wiring and connection of moving parts inside the equipment.

Excellent electrical conductivity: High-purity oxygen-free copper wire (or tinned copper wire) is used to ensure extremely low resistance and efficient current transmission capabilities, minimizing energy loss and temperature rise.

Excellent heat dissipation: The woven structure and multi-strand design increase the surface area, help heat dissipate quickly, improve current carrying capacity and extend product life.

Anti-vibration and fatigue resistance: The flexible structure effectively absorbs mechanical vibration and equipment displacement, greatly reduces the stress at the connection points, significantly improves the long-term reliability of the system, and reduces failure rates.

Convenient installation and reliable connection: Prefabricated or customized terminals at both ends ensure convenience and firmness of connection with equipment and simplify the on-site installation process.

Diversified customized services: Jinlaile can provide customized braided wire soft connection products with different cross-sectional areas, lengths, widths, hole locations, surface treatments (such as tin plating, nickel plating) and insulating materials according to customers ‘specific needs.

process flow

Jinlaile implements strict quality management for the production process of braided wire soft connections to ensure that every product meets the highest standards:

  1. Selection of high-quality raw materials:
    • Copper wire selection: Strictly select high-purity oxygen-free copper wire (such as T2/C11000) that meets international standards, or use high-quality tinned copper wire according to customer needs to ensure excellent electrical conductivity and oxidation resistance.
  2. Precision weaving and forming:
    • Multi-strand weaving: Using advanced weaving machines, multiple strands of fine copper wire are accurately woven according to a preset density and structure to form a copper strip or round rope with the required cross-sectional area and flexibility.
    • size control: Strictly control the width, thickness and density of knitting to ensure the accuracy and consistency of product size.
  3. Advanced welding/crimping technology:
    • Terminal treatment: According to the product design, cut and flatten both ends of the woven copper strip to prepare for subsequent connection.
    • Cold pressure welding/friction welding/high-voltage crimping: Adopt industry-leading cold pressure welding, friction welding or high-voltage crimping technology to firmly combine copper sleeves or customized terminals with braided copper strips to form an integrated connection to ensure extremely low contact resistance and high mechanical strength.
  4. Surface treatment (optional):
    • According to customer needs, the terminal connection part or the entire braided wire is tinned, nickel or silver plated to improve oxidation resistance and corrosion resistance and improve electrical contact effect.
  5. Insulation treatment (optional):
    • For flexible connections of braided wires that require insulation protection, reliable electrical insulation is carried out by using heat shrinkable sleeve, PVC sheath or dipping plastic to improve product safety.
  6. Strict quality inspection: Conduct comprehensive quality inspection on each batch of braided wire soft connection, including:
    • Conductivity test: Resistance test to ensure that current carrying requirements are met.
    • Tensile strength test: Verify the mechanical firmness of the terminal connection.
    • size accuracy and appearance inspection: Ensure that the product size is accurate and has no burrs or defects.
    • Temperature rise test: Simulate the temperature rise performance under actual current-carrying conditions.
easy to install

Copper busbars are suitable for installation in narrow and difficult places.

insulation compatibility

Our copper busbars are made of insulating materials for flexibility and improved safety.

high conductivity

Copper bus bars have excellent electrical and thermal conductivity.

mechanical strength

Our copper busbars have a hardness of H12 and can withstand extreme physical pressure.

Choose Jinlaile: Trust comes from professionalism, and quality shapes the future

In today’s fast-changing market, choosing a trustworthy partner is crucial. Kinlaile, as experts in the field of electrical connection solutions, we are committed to providing excellent quality, innovative technology and unparalleled services to customers around the world.

Choose Jinlaile and you will receive:

Excellent quality guarantee: We know that quality is the cornerstone. Jinlaile strictly controls every aspect from raw materials to production and processing, adopting advanced processes and strict standards to ensure that every product has excellent performance and lasting reliability.

Forward-looking innovative technologies: Facing the needs of the developing industry, Kinlaile has always been at the forefront of innovation. We continue to invest in research and development to meet your most unique and demanding application challenges with cutting-edge technology and customized solutions.

Professional service support: Jinlaile is not only a product supplier, but also your trustworthy partner. Our professional team is ready to provide you with all-round assistance from design consulting, technical support to after-sales service to ensure the smooth progress of your project.

The concept of win-win cooperation: We firmly believe that the success of our customers is the success of Kinlaile. Through close collaboration and mutual understanding, we are committed to establishing a long-term strategic partnership with you to jointly meet future opportunities and challenges.

Choosing Jinlaile means choosing a partner who can move forward side by side with you and achieve excellence together. Looking forward to working with you to create brilliance together!

Jinlaile Safe Electricity Use Quick Link

At Kinlaile, we know that safety and efficiency are at the core of electric vehicle power systems. This is not only a technical indicator, but also our solemn commitment to every user and the future of green travel. Our electricity concept-safe electricity use, fast connection-runs through every aspect of product design, R & D and manufacturing.

 

Safe use of electricity: creating a reliable cornerstone

 

Safety is the unshakable cornerstone of Kinlaire’s copper connection products. We know that electric vehicle battery systems carry high voltages and high currents, and any slight design flaws or material flaws can have serious consequences. Therefore, Kinlaile strictly follows the following principles to ensure the safety of your electricity:

Excellent conductivity and reduced heating: Select high-purity copper and combine it with precision processing technology to minimize resistance, reduce heating of connections during current transmission, and eliminate the risk of overheating from the source.

Rugged and durable for harsh environments: Our copper connections have special surface treatments and have excellent corrosion, vibration and fatigue resistance, maintaining the stability of the connection even under extreme temperature changes and complex road conditions. and safety.

Insulation protection to eliminate short circuits: According to application needs, we provide reliable insulation solutions to effectively prevent accidental short circuits and leakage, and provide comprehensive electrical protection for the battery system.

Strict testing, exceeding standards: Every batch of Kinlaile’s products must pass strict electrical performance tests, mechanical strength tests and environmental reliability tests to ensure that all indicators meet or even exceed the industry’s highest safety standards.

 

Quick connection: improving system efficiency

 

In the ever-changing electric vehicle market, efficiency is the key to winning the future. Kinlaile is committed to providing solutions that are not only safe, but also have fast connection characteristics, thereby improving the integration efficiency and production efficiency of battery systems:

Precise design and easy installation: Kinlaile’s copper connection products fully consider the convenience of assembly at the beginning of design. Precise size tolerances and humanized structural design greatly simplify the on-site installation process and shorten assembly time.

Pay equal attention to standardization and customization: Whether it is a universal connection solution or a customized design for specific battery modules, Kinleira can ensure product adaptability and ease of use to meet various needs from research and development to mass production.

Optimize processes and improve production line efficiency: We work closely with our customers to provide connection solutions that are easy to automate and integrate, helping electric vehicle manufacturers optimize production lines, increase production capacity, and reduce overall costs.

Stable and reliable, reduced maintenance: The excellent stability of Kinleira products means fewer failure rates and lower maintenance requirements, ensuring efficient operation of the battery system and delivering lasting performance to your electric vehicle.

We firmly believe that through the ultimate pursuit of safety and efficiency, we can provide your electric vehicle battery system with the most reliable and advanced copper connection solution to jointly drive a bright future for green travel.

A

The main advantage of braided wire soft connection is itsUnparalleled flexibility。It can effectively absorb the noise from equipment in operationvibration and displacement, reduce stress on connection points and extend equipment life. In applications where space is limited or frequent bending is required, braided wire soft connections are easier to install than hard busbars, and are generally more compact and have better heat dissipation than traditional cables at the same current carrying capacity. It is also very effective in solving the stress problem caused by thermal expansion and contraction.

A

Jinlaile’s braided wire soft connection is widely used, mainly including:

  • new energy field: Internal connections of electric vehicle battery packs, chargers, energy storage systems, wind power generation and solar inverters, etc.
  • rail transit: Power connection and grounding system for locomotives and subway vehicles.
  • Industrial automation and robots: Flexible power transmission for motion control components and robot arms.
  • power equipment: Flexible connections and grounding in switchgear, transformers, generators, and distribution cabinets.
  • data center: Flexible power connection inside the server cabinet.
  • high voltage electrical apparatus: Flexible conductors in circuit breakers and isolating switches.
A

Kinlaile offers a variety of surface treatment methods to meet the needs of different applications:

  • tinned: The most common treatment method can effectively prevent oxidation and corrosion, improve solderability, and improve contact performance under low voltage and high current.
  • nickel plating: Provides stronger corrosion resistance and wear resistance, suitable for higher temperatures and harsher chemical environments.
  • silver-plated: Provides excellent conductivity and lowest contact resistance, suitable for applications requiring extremely high or low resistance for signal transmission.
A

To select the appropriate cross-sectional area of the braided wire soft connection, the following key factors need to be considered:

  • rated working current: Ensure that the soft connection can safely and continuously carry the maximum operating current.
  • Temperature rise limit: Under the maximum current, the temperature rise of the soft connection should be controlled within the allowable range to avoid overheating.
  • ambient temperature: The higher the ambient temperature, the larger the cross-sectional area required may be.
  • installation method: Installation space and heat dissipation conditions will affect current carrying capabilities.
  • Voltage drop requirements: In some applications that are sensitive to voltage drops, thicker sections need to be selected.
  • Flexibility requirements: On the premise of meeting electrical properties, the finer the weave and the larger the cross-section, the better the flexibility of the product may be.

We strongly recommend that you provide detailed technical parameters, and Kinlaile’s professional engineers will assist you in making accurate selection.

A

Yes, Kinlaile always adheres to high standards of production and quality management. Our production processes strictly follow ISO 9001 Quality Management system。Braided wire soft connection products also refer to and comply with relevant standards in the design and manufacturing process.International and domestic electrical standards。We can provide corresponding material composition analysis reports, electrical performance test reports and mechanical performance test reports according to customer needs to ensure product safety, reliability and excellent performance.

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