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Copper Foil Soft Connection

Product Series
Product Series
Copper Foil Soft Connection

The copper foil soft connection provided by Kinlaile is made of laminating, welding or riveting multiple or single layer of high-purity copper foil, which has excellent electrical conductivity and mechanical flexibility. they areIdeal alternative to traditional cables or rigid busbars, especiallySuitable for situations where vibration, thermal expansion and contraction are needed, or assembly space is limited

 

Our copper foil soft connections have the following distinctive characteristics:

● Excellent electrical conductivity: High-purity electrolytic copper foil is used to ensure extremely low resistance and efficient current transmission capabilities and minimize energy loss.

● Excellent flexibility and plasticity: The multi-layer copper foil structure gives the product extremely high flexibility, making it easy to bend, twist and adapt to various complex connection paths, significantly simplifying the installation process.

● Efficient heat dissipation capability: The excellent thermal conductivity of the copper material itself combined with the flat structure allows heat to be dissipated quickly, improving current carrying capacity and extending service life.

● Anti-vibration and fatigue: The flexible design effectively absorbs vibration and displacement during equipment operation, greatly reduces the stress at the connection points, and improves the long-term reliability of the system.

● Save space and optimize layout: The flat and compact design saves more space than cables with the same current carrying capacity, helping to make electrical equipment more miniaturized and integrated.

● Diversified customized services: Kinlaile can provide customized products with different cross-sectional areas, lengths, widths, hole locations, surface treatments (such as tinning, nickel plating) and terminal forms according to customers ‘specific needs.

process flow

Jinlaile strives for excellence in the production of every copper foil soft connection to ensure that its products meet the highest standards:

  1. Selection of high-purity copper foil: Strictly select high-purity oxygen-free electrolytic copper foil that meets international standards, which is the basis for ensuring excellent electrical conductivity.
  2. Precision cutting and lamination: High-precision equipment is used to accurately cut copper foils, and stacked in multiple or single layers according to design requirements to ensure size accuracy and structural integrity.
  3. Advanced welding/pressure welding technology: Advanced technologies such as molecular diffusion welding, friction welding or high-pressure welding are used to firmly connect the ends of multilayer copper foils together to form reliable terminals, ensuring extremely low contact resistance and high mechanical strength.
  4. Surface treatment (optional): According to customer requirements, the copper foil surface is tinned, nickel or silver treated to improve corrosion resistance, improve electrical contact and extend product life.
  5. Insulation treatment (optional): For products that need insulation protection, wrap them with heat shrinkable sleeve, PVC sheath or other insulating materials to provide reliable electrical insulation.
  6. Strict quality inspection: Conduct comprehensive quality inspection on each batch of copper foil soft connections, including conductive performance test (resistance test), tensile strength test, size accuracy test and appearance inspection, to ensure that the products fully comply with design specifications and customer requirements.
easy to install

Copper busbars are suitable for installation in narrow and difficult places.

insulation compatibility

Our copper busbars are made of insulating materials for flexibility and improved safety.

high conductivity

Copper bus bars have excellent electrical and thermal conductivity.

mechanical strength

Our copper busbars have a hardness of H12 and can withstand extreme physical pressure.

Choose Jinlaile: Trust comes from professionalism, and quality shapes the future

In today’s fast-changing market, choosing a trustworthy partner is crucial. Kinlaile, as experts in the field of electrical connection solutions, we are committed to providing excellent quality, innovative technology and unparalleled services to customers around the world.

 

Choose Jinlaile and you will receive:

● Excellent quality assurance: We know that quality is the cornerstone. Jinlaile strictly controls every aspect from raw materials to production and processing, adopting advanced processes and strict standards to ensure that every product has excellent performance and lasting reliability.

● Forward-looking innovative technologies: Facing the needs of the developing industry, Kinlaile has always been at the forefront of innovation. We continue to invest in research and development to meet your most unique and demanding application challenges with cutting-edge technology and customized solutions.

● Professional service support: Jinlaile is not only a product supplier, but also your trustworthy partner. Our professional team is ready to provide you with all-round assistance from design consulting, technical support to after-sales service to ensure the smooth progress of your project.

● The concept of win-win cooperation: We firmly believe that the success of our customers is the success of Kinlaile. Through close collaboration and mutual understanding, we are committed to establishing a long-term strategic partnership with you to jointly meet future opportunities and challenges.

 

Choosing Jinlaile means choosing a partner who can move forward side by side with you and achieve excellence together. Looking forward to working with you to create brilliance together!

Jinlaile-Safe Electricity Use Quick Link

At Kinlaile, we know that safety and efficiency are at the core of electric vehicle power systems. This is not only a technical indicator, but also our solemn commitment to every user and the future of green travel.

Our electricity concept-safe electricity use, fast connection-runs through every aspect of product design, R & D and manufacturing.

 

Safe use of electricity: creating a reliable cornerstone

Safety is the unshakable cornerstone of Kinlaire’s copper connection products. We know that electric vehicle battery systems carry high voltages and high currents, and any slight design flaws or material flaws can have serious consequences.

Therefore, Kinlaile strictly follows the following principles to ensure the safety of your electricity:

● Excellent electrical conductivity and reduced heating: Select high-purity copper and combine it with precision processing technology to minimize resistance, reduce heating of connections during current transmission, and eliminate the risk of overheating from the source.

● Rugged and durable for harsh environments: Our copper connections have special surface treatments and have excellent corrosion resistance, vibration resistance and fatigue resistance, maintaining the stability of the connection even under extreme temperature changes and complex road conditions. and safety.

● Insulation protection to eliminate short circuits: According to application needs, we provide reliable insulation solutions to effectively prevent accidental short circuits and leakage, and provide comprehensive electrical protection for the battery system.

● Strict testing and exceeding standards: Each batch of Kinlaile’s products must pass strict electrical performance tests, mechanical strength tests and environmental reliability tests to ensure that all indicators meet or even exceed the highest safety standards in the industry.

 

Quick connection: improving system efficiency

In the ever-changing electric vehicle market, efficiency is the key to winning the future.

Kinlaile is committed to providing solutions that are not only safe, but also have fast connection characteristics, thereby improving the integration efficiency and production efficiency of battery systems:

● Precise design and easy installation: Kinlaile’s copper connection products fully consider the convenience of assembly at the beginning of design. Precise size tolerances and humanized structural design greatly simplify the on-site installation process and shorten assembly time.

● Pay equal attention to standardization and customization: Whether it is a universal connection solution or a customized design for a specific battery module, Kinleira can ensure the adaptability and ease of use of the product and meet various needs from research and development to mass production.

● Optimize processes and improve production line efficiency: We work closely with our customers to provide connection solutions that are easy to automate and integrate, helping electric vehicle manufacturers optimize production lines, increase production capacity, and reduce overall costs.

● Stability and reliability, reduced maintenance: The excellent stability of Kinleira products means fewer failure rates and lower maintenance requirements, thereby ensuring efficient operation of the battery system and bringing lasting performance to your electric vehicle.

 

We firmly believe that through the ultimate pursuit of safety and efficiency, we can provide your electric vehicle battery system with the most reliable and advanced copper connection solution to jointly drive a bright future for green travel.

A

Jinlaile’s copper foil soft connection is widely used, mainly including:

● New energy field: Electric vehicle battery pack connections, energy storage systems, wind turbines, solar inverters, etc.
● Power electronic equipment: UPS uninterruptible power supply, frequency converter, high-power switching power supply, welding machine.
● Industrial automation: Power transmission from power distribution cabinets, switch cabinets, bus duct connections, robot arms and moving parts.
● Rail transit: Power connection and grounding of locomotives and subway vehicles.
● High-voltage electrical appliances: Flexible connection in circuit breakers and isolating switches.
● Building power distribution: Used as a flexible bridge or connector.

A

The core advantages of copper foil soft connection are:

● Excellent flexibility: It can adapt to small spaces and irregular connection paths, making it easy to install and maintain.
● Strong anti-vibration ability: Effectively absorb mechanical vibration and equipment displacement, reduce stress on connection points, and improve system reliability.
● Efficient heat dissipation: A flat structure facilitates heat dissipation and may be more effective than a round cable at the same current carrying capacity.
● Save space: The flat design allows it to have higher current density in a compact space.
● High customization: The size, hole position and surface treatment can be flexibly customized according to specific needs.

A

Kinlaile offers a variety of surface treatment methods to meet the needs of different applications:

● Tin plating: The most common treatment method can effectively prevent oxidation and corrosion, improve solderability, and improve contact performance under low voltage and high current.
● Nickel plating: Provides stronger corrosion resistance and wear resistance, suitable for higher temperatures and harsher environments.
● Silver plating: Provides excellent conductivity and lowest contact resistance, suitable for applications requiring extremely high or low resistance for signal transmission.

A

To select the appropriate cross-sectional area of copper foil soft connection, the following factors need to be considered:

● Rated current: This is the main determining factor. The copper bar needs to be able to safely carry the maximum working current.
● Temperature rise limit: Ensure that the temperature rise of the copper bar does not exceed its maximum allowable working temperature under maximum current.
● Ambient temperature: The higher the ambient temperature, the current carrying capacity of the copper bar needs to be reduced accordingly.
● Installation method: Ventilation and heat dissipation conditions will affect the current carrying capacity.
● Voltage drop requirements: In some applications, it is necessary to limit the voltage drop across the connection.
● Service life and reliability requirements: Appropriate margin can extend product life.

We strongly recommend that you provide detailed technical parameters, and Jinlaile’s professional engineers will assist you in selecting the most suitable copper foil soft connection products.

A

Yes, Kinlaile is committed to providing customers with high-quality products.

Our production processes strictly adhere to ISO 9001 quality management system standards. At the same time, our products also comply with relevant industry standards and specifications, and can provide corresponding testing reports and certification support based on customer needs to ensure product performance, safety and reliability.

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