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Flexible Insulated Copper Busbar

Product Series
Product Series
Flexible Insulated Copper Busbar

Jinlaile knows that in modern electrical systems, insulated soft copper bars are the key to safe and efficient power transmission. As an industry-leading solution provider, KinlaileWe are committed to providing customers with insulating soft copper bar products with excellent quality, reliable performance and flexibility, which perfectly combines the excellent conductivity of copper and advanced insulating materials.

The insulated soft copper bars provided by Jinlaile are carefully designed and manufactured pre-insulated soft copper conductors. theyWidely used in new energy vehicles, energy storage systems, industrial power distribution, power electronics equipment, data centers and other modern electrical applications that require high current, compact space and extreme safety protection

 

Our insulated soft copper bars have the following significant advantages:

● Extreme flexibility and easy installation:

It is made of high-purity electrolytic copper and has undergone special softening treatment to ensure excellent electrical conductivity and unparalleled flexibility. This allows Jinlaile’s soft copper bars to be easily bent into various complex shapes, greatly simplifying the installation process and adapting to various harsh wiring environments.

● Safe insulation, worry-free protection:

We select industry-leading high-performance insulating materials (such as special PVC, high-temperature resistant silicone rubber, etc.) to provide excellent dielectric strength and environmental resistance. Jinlaile’s insulating soft copper bars effectively eliminate the risks of short circuit, electric shock and leakage, provide comprehensive safety guarantees for your electrical system and ensure the safety of operators and equipment.

● Efficient heat dissipation, stable and lasting:

The excellent thermal conductivity of the copper itself, combined with our carefully designed insulation layer, ensures that heat can be dissipated efficiently. This not only improves the current carrying capacity, but also effectively extends the service life of the equipment and ensures long-term stable operation of the system.

● Compact design, optimized space:

The compact structure of Jinlaile insulated soft copper bars significantly saves the internal space of electrical cabinets and equipment, helps achieve a more integrated and efficient system layout, and meets the needs of modern electrical equipment for miniaturization and lightweight.

● Anti-vibration and fatigue resistance, high reliability:

The flexible characteristics of the soft copper bar allow it to perform well in vibration environments and effectively resist mechanical fatigue, thus significantly improving the long-term operating reliability of the entire electrical system.

● Professional customization, accurate matching:

Jinlaile has strong R & D and production capabilities. It can provide insulated soft copper bar products with different cross-sectional areas, lengths, insulating material types and customized terminal treatments according to customers ‘specific technical requirements to ensure a perfect match for your application.

process flow

We use advanced production processes to ensure that every copper connection meets the highest standards:

  1. Material selection: Select high-purity electrolytic copper that meets international standards to ensure the best electrical conductivity.
  2. Precision stamping/cutting: High-precision stamping or laser cutting technology is used to ensure the size accuracy and geometry of copper connections.
  3. Surface treatment: Depending on application needs, copper connections are tinned, nickel plated or other anti-corrosion treatment to improve corrosion resistance and improve electrical contact performance.
  4. Welding/crimping: Adopt advanced friction welding, laser welding or high-pressure crimping technology to ensure that the connection points are firm and reliable with extremely low resistance.
  5. Quality inspection: Each production batch is subject to strict electrical performance test, mechanical strength test and size test to ensure that the product meets design specifications and customer requirements.
easy to install

Copper busbars are suitable for installation in narrow and difficult places.

insulation compatibility

Our copper busbars are made of insulating materials for flexibility and improved safety.

high conductivity

Copper bus bars have excellent electrical and thermal conductivity.

mechanical strength

Our copper busbars have a hardness of H12 and can withstand extreme physical pressure.

Choose Jinlaile: Trust comes from professionalism, and quality shapes the future

In today’s fast-changing market, choosing a trustworthy partner is crucial. Kinlaile, as experts in the field of electrical connection solutions, we are committed to providing excellent quality, innovative technology and unparalleled services to customers around the world.

 

Choose Jinlaile and you will receive:

● Excellent quality assurance: We know that quality is the cornerstone. Jinlaile strictly controls every aspect from raw materials to production and processing, adopting advanced processes and strict standards to ensure that every product has excellent performance and lasting reliability.

● Forward-looking innovative technologies: Facing the needs of the developing industry, Kinlaile has always been at the forefront of innovation. We continue to invest in research and development to meet your most unique and demanding application challenges with cutting-edge technology and customized solutions.

● Professional service support: Jinlaile is not only a product supplier, but also your trustworthy partner. Our professional team is ready to provide you with all-round assistance from design consulting, technical support to after-sales service to ensure the smooth progress of your project.

● The concept of win-win cooperation: We firmly believe that the success of our customers is the success of Kinlaile. Through close collaboration and mutual understanding, we are committed to establishing a long-term strategic partnership with you to jointly meet future opportunities and challenges.

 

Choosing Jinlaile means choosing a partner who can move forward side by side with you and achieve excellence together. Looking forward to working with you to create brilliance together!

Jinlaile-Safe Electricity Use Quick Link

At Kinlaile, we know that safety and efficiency are at the core of electric vehicle power systems. This is not only a technical indicator, but also our solemn commitment to every user and the future of green travel.

Our electricity concept-safe electricity use, fast connection-runs through every aspect of product design, R & D and manufacturing.

 

Safe use of electricity: creating a reliable cornerstone

Safety is the unshakable cornerstone of Kinlaire’s copper connection products. We know that electric vehicle battery systems carry high voltages and high currents, and any slight design flaws or material flaws can have serious consequences.

Therefore, Kinlaile strictly follows the following principles to ensure the safety of your electricity:

● Excellent electrical conductivity and reduced heating: Select high-purity copper and combine it with precision processing technology to minimize resistance, reduce heating of connections during current transmission, and eliminate the risk of overheating from the source.

● Rugged and durable for harsh environments: Our copper connections have special surface treatments and have excellent corrosion resistance, vibration resistance and fatigue resistance, maintaining the stability of the connection even under extreme temperature changes and complex road conditions. and safety.

● Insulation protection to eliminate short circuits: According to application needs, we provide reliable insulation solutions to effectively prevent accidental short circuits and leakage, and provide comprehensive electrical protection for the battery system.

● Strict testing and exceeding standards: Each batch of Kinlaile’s products must pass strict electrical performance tests, mechanical strength tests and environmental reliability tests to ensure that all indicators meet or even exceed the highest safety standards in the industry.

 

Quick connection: improving system efficiency

In the ever-changing electric vehicle market, efficiency is the key to winning the future.

Kinlaile is committed to providing solutions that are not only safe, but also have fast connection characteristics, thereby improving the integration efficiency and production efficiency of battery systems:

● Precise design and easy installation: Kinlaile’s copper connection products fully consider the convenience of assembly at the beginning of design. Precise size tolerances and humanized structural design greatly simplify the on-site installation process and shorten assembly time.

● Pay equal attention to standardization and customization: Whether it is a universal connection solution or a customized design for a specific battery module, Kinleira can ensure the adaptability and ease of use of the product and meet various needs from research and development to mass production.

● Optimize processes and improve production line efficiency: We work closely with our customers to provide connection solutions that are easy to automate and integrate, helping electric vehicle manufacturers optimize production lines, increase production capacity, and reduce overall costs.

● Stability and reliability, reduced maintenance: The excellent stability of Kinleira products means fewer failure rates and lower maintenance requirements, thereby ensuring efficient operation of the battery system and bringing lasting performance to your electric vehicle.

 

We firmly believe that through the ultimate pursuit of safety and efficiency, we can provide your electric vehicle battery system with the most reliable and advanced copper connection solution to jointly drive a bright future for green travel.

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The core advantages of Jinlaile insulated soft copper bars are reflected in itsExcellent flexibility, smaller bending radius, higher current density carrying capacity and more compact size。It is more convenient to install in space-constrained environments and can effectively absorb vibration, thereby reducing stress on connection points and significantly improving system reliability. At the same time, its pre-insulation design greatly improves the electrical safety level. Compared with rigid bus bars, installation is more flexible; compared with traditional cables, they usually have better heat dissipation performance and longer service life under the same current.

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Kinlaile provides a variety of high-performance insulation material options based on different application environments and performance requirements, mainly including:

Special PVC (polyvinyl chloride): Good electrical insulation properties, cost-effectiveness and flame retardant properties, suitable for general industrial and commercial electrical insulation.

silicone rubber: Known for its excellent high and low temperature resistance, ozone resistance, ultraviolet resistance, chemical corrosion resistance and excellent flexibility, it is suitable for extreme environments and applications requiring high flexibility.

We can recommend and provide the most suitable insulation material solution based on your specific application scenarios and technical specifications.

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The current carrying capacity (current carrying capacity) of insulated flexible copper bars is affected by many complex factors, including:

Actual cross-sectional area of copper bar: This is the most important factor in determining the current carrying capacity.

ambient operating temperature: The higher the temperature, the corresponding decrease in current carrying capacity.

Type of insulation material selected: The thermal conductivity and maximum operating temperature of different insulating materials will directly affect heat dissipation and current carrying capacity.

Specific installation method: For example, an installation method with good ventilation and heat dissipation conditions can significantly increase the current carrying capacity.

Spacing and arrangement of multiple copper bars in parallel: Heat accumulation effects need to be considered.

In order to ensure your design requirements, we strongly recommend that you refer to the detailed product technical parameter manual provided by Kinlaile, or contact our professional technical team directly. They will provide accurate current-carrying data and professional selection suggestions based on your specific project conditions.

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There is no doubt thatCustomized services are one of Kinlaile’s core advantages。We have an advanced production line and an experienced R & D team. We can tailor insulated soft copper bar products for you in full accordance with the detailed drawings provided by customers, specific electrical parameter requirements (such as current and voltage), precise size, preferred insulating material types and special terminal connection methods. Our goal is to ensure that products can seamlessly interface with your system for optimal performance.

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Thanks to their excellent performance and flexibility, Kinlaile’s insulated soft copper bar products are widely used in the following high-tech and key areas:

new energy field: Electric vehicle battery pack connections, energy storage systems, wind power converters, solar photovoltaic inverters, etc.

power electronics: Uninterruptible power supply (UPS), frequency converters, high-power inverters, industrial automation control cabinets.

Industrial power distribution system: Various distribution cabinets, internal connections of switch cabinets, and high and low voltage switching equipment.

rail transit: High-speed train traction system, subway power supply and control system.

data center: Server power distribution units (PDUs) and bus connections ensure stable power supply to the data center.

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