Stru cture and application
Cop per tw ist ed w ire soft connection by cr imp ed se am less cop per pipe at both ends of the cop per tw ist ed w ire as the contact surface , can be dr il led in the contact surface according to the customer ‘ s requirements .
Cop per Tw ist ed F lex ible Conne ction : Tin Plat ed Tw ist ed F lex ible Conne ction , F lex ible and Ef ficient Cho ice for Power Trans mission
In modern electric al engineering , especially in situations where vibr ation , dis pla cement or complex installation spa ces are required , traditional rig id conne ctions are often un su cc ess ful . We focus on providing high qualitycop per tw ist ed soft connectionin particular , that adop tion oftin – plat ed tw istSoft connection products from the process provide superior flexi bility , condu ctiv ity and long – term re lia bility for your power system .
Why choose cop per tw ist ed w ire flexible connection ?
cop per tw ist ed soft connectionIt is made of tw ist ed str ands of fine cop per wir es to form a condu ctor with excellent flexi bility . This structure allows it to show unique advan tages in a variety of application scen arios :
- Excell ent flexi bility and vibr ation fat igue resist ance : The tw ist ed structure gives the flexible connection a high degree of flexi bility and can easily adapt to the dis pla cement and distor tion caused by frequ ent vibr ation , impact and ex pansion and sh rink age of the equipment in operation . This effectiv ely avo ids stress concentration and fat igue break age which may be caused by hard connection , and great ly prolong s the service life of the conne cting parts and related equipment .
- Excell ent condu ctive performance : It is made of high pur ity ele c trol y tic cop per w ire , which ens ures extremely low DC resist ance and excellent condu ctiv ity , and can effici ently transmit large curr ents , min imiz ing energy loss and heat generation .
- Conveni ent to install and adapta ble : Cop per tw ist ed w ire soft connection is soft , can be flex ed and tw ist ed at will , great ly simpli fies the difficult y of site installation , especially in the nar row space , irregular shape or need to cross obsta cle wir ing , show un par alle led advan tages .
- High re lia bility : The tw ist ed structure makes the entire connection to maintain a certain condu ctiv ity even if some of the cop per w ire is dam aged , which increas es the red undan cy and re lia bility of the system .
Tin – plat ed tw ist ed flexible jo ints : enhan ced performance and dura bility
On the basis of the soft connection of cop per tw ist ed w ire , we recommend the use oftin plat ingThe technology , for the product performance to bring a quali t ative le ap :
- Excell ent antioxid ant and corr osion resist ance : Cop per is easily oxid ized in air to form an ins ula ting ox ide layer , which increas es contact resist ance and affe cts the condu ctiv ity . the surface of that cop w ire is uniform ly electr op late with a layerTinIt can effectiv ely isola te the contact of cop per with air , mo ist ure and corr osi ve medium . Tin co ating not only has good electric al condu ctiv ity , but also is not easy to ox idi ze , which can significant ly improve the long – term sta bility and service life of the soft connection in the hum id ity , salt mist , acid and al kali even containing chemical gases in the har sh environment .
- Lower Contact Res istance : Tin plat ing ens ures a more stable contact interface between cop per w ire and cr imp ed terminal , further redu ces the connection resist ance and improv es the current transmission efficiency .
- Excell ent wel da bility : The tin co ating makes the cop per strand more wel da ble and easy to weld in specific applications , ens uring strong and reli able connection .
Fe atures of our cop per tw ist ed w ire soft conne ctions
We provide custom ized high qualityTin – plat ed cop per tw ist ed w ire soft connection, speci ally designed to meet all types of demand ing electric al connection requirements :
- High Pur ity Cop per Sub str ate : Cho ose T 2 br ass or other high pur ity ele c trol y tic cop per w ire that me ets industry standards to ensure excellent condu ctive base .
- Pre c ision tw ist ing process : Ens ure tight and uniform tw ist ing structure , flexi bility , condu ctiv ity and mechani cal strength .
- Uni form den se tin co ating : The advanced electr op lat ing technology ens ures strong adh esion and uniform thi ck ness of the tin layer , providing reli able and dur able anti – corr osion protection .
- St ur dy end treatment : The high strength cr imp ing technology is used to connect the two ends of the tw ist ed w ire with the custom ized cop per w ire ear (hole type , size can be custom ized) firm ly , to ensure the re lia bility of large current transmission .
- High ly cust omi za ble services : Custom ized according to customer ‘ s specific current requirements , length , cross – se ction al area , lug type and hole position , etc . to perfect ly adapt to a variety of complex and unique application scen arios .
- St rict Quality Control : From raw materials to tw ist ing , tin plat ing , cr imp ing , finished product inspe ction , every link strict ly follow international and industry standards , to ensure excellent product quality , reli able performance .
App lication field
O urs .cop per tw ist ed soft connectionBecause of its excellent compre hen sive performance , it is wid ely used in the following key areas :
- New Energy Vehi cle : High volta ge and high current connection and ground ing in the battery pack , motor control ler , high volta ge power distribution unit (PD U).
- Industrial E quip ment Power connection and ground ing of transform ers , switch ge ar cab in ets , motors , generator sets , etc . under vibr ation environment .
- Electric al power system F lex ible conne ctions in distribution cab in ets , switch ge ar , bus system .
- Rail Trans it : High re lia bility and flexible connection in train body , electric al equipment and control system .
- Data Center and Communic ation Base Station : Power supply connection and ground ing of high power equipment .
- Wind and solar power generation systems : F lex ible connection and ground ing of inver ter , current converter , bus box and other equipment .
Re as ons to choose us
We are committed to providing the most reli able and state – of – the – art electric al connection solutions to our customers worldwide . Cho ose OurTin – plat ed cop per tw ist ed w ire soft connection, you will receive :Un mat ched flexi bility and fat igue life , excellent electric al condu ctiv ity , excellent environmental adapta bility and maximum electric al safety . Let ‘ s work together to build an ef ficient , safe and stable ” f lex ible hub ” for your power system .