Description
When placing an order, please specify the following values:
Length (L)x Width (W)x Thickness (T)
Product shape and hole type
Aperture (d)
Single piece thickness (regular 0.10mm)
Tin-plated grounding copper braided wire is a flexible conductive connection made by weaving multiple strands of thin copper wire in a warp and weft manner.
product Overview
Flexible copper braided wire is an indispensable flexible conductor in modern electrical connection and grounding systems. It is made of precision weaving of multiple strands of high-purity bare copper wire or tin-plated copper wire and has excellent flexibility, electrical conductivity and mechanical strength. andTin-plated grounded copper braided wireOn the basis of flexible copper braided wire, the copper wire is uniformly tinned, which greatly improves the oxidation resistance and corrosion resistance of the product, so that it can still maintain excellent conductivity in high-humidity, dusty or corrosive environments. Stability makes it an ideal grounding and flexible connection solution.
As a core component in the fields of electrical power, new energy, rail transit and industrial automation, tin-plated and grounded copper braided wire can effectively solve the connection rigidity caused by vibration, displacement, thermal expansion and cold contraction or installation errors during operation of equipment., ensuring efficient, safe and stable current transmission.
Core technologies: selected materials, precision weaving and excellent tin plating process
Our flexible copper braided wires, especially tin-plated and grounded products, bring together a number of advanced technologies designed to provide industry-leading performance and reliability:
- High-quality copper conductor: Using T2 or higher purity copper wire as raw material, and the copper content is usually above 99.9%, ensuring the low resistivity and high conductivity of the product. Copper’s excellent electrical conductivity is the cornerstone of efficient current transmission.
- Multi-strand precision braided structure: The product is made of multiple strands of fine copper wire (usually 0.05mm to 0.20mm) accurately woven according to specific rules (such as cross-weaving). This structure gives copper braided wire unparalleled flexibility, allowing it to easily bend, twist, and adapt to a variety of complex and dynamic installation environments. At the same time, the multi-stranded wire design also improves the uniformity of current distribution and heat dissipation efficiency.
- Advanced tin plating process: This is the core advantage of tin-plated grounded copper braided wire. Before or after braiding, uniformly electro-tinned the copper wire or braid. Tin layers have the following significant advantages:
- Super antioxidant property: Tin is not easy to oxidize in air and can form a stable passivation film, effectively protecting the copper inside from oxidation caused by air and moisture, thereby maintaining excellent electrical conductivity for a long time.
- Excellent corrosion resistance: Tin has good corrosion resistance to a variety of acid, alkali and salt spray environments, significantly extending the service life of the product under harsh working conditions such as humidity, chemical, and ocean.
- reducing contact resistance: Tin plating helps reduce the contact resistance of the connection terminal, ensures smoother flow of current and reduces heat generation and energy loss.
- Improve solderability: Tin-plated surfaces make it easier to solder for reliable connections to terminals or other components.
- Prevent electrochemical corrosion: In multi-metal contact grounding systems, tin plating reduces the potential difference between different metals and reduces the risk of electrochemical corrosion.
Technical data and customization options
We offer a diverse range of technical specifications and highly customized options to meet the broadest range of application needs:
- conductor material: T2 high-purity bare copper wire or tinned copper wire.
- filament diameter: Various specifications such as 0.05mm, 0.07mm, 0.10mm, 0.12mm, 0.15mm, 0.20mm, etc. affect flexibility and current carrying ability.
- weave pattern: Can be customized on demand to ensure specific flexibility or tensile strength requirements are met.
- cross-sectional area: The cross-sectional area of the product ranges from 1mm² to 2000mm² or even larger, which can meet the transmission needs of various current levels, from weak current signal grounding to high-voltage and high-current main grounding.
- surface treatment: Mainlytinned。Options such as bare copper, nickel plating, and silver plating are also available to respond to specific environmental or performance requirements.
- connection terminal: The terminal type (such as copper pipe crimping, punching, drilling, riveting, etc.), size and hole position can be customized according to customer needs to facilitate connection with equipment.
- Jacket/insulation: Insulation sheaths such as PVC and silicone can be provided as needed to enhance insulation protection and mechanical protection.
- Geometric size: Fully support non-standard customization, including length, width, thickness, etc., to ensure that the product perfectly fits your specific project.
Product advantages reflected in grounding and flexible connections
- Excellent electrical conductivity and safety: High-purity copper and tin plating ensure extremely low resistivity and efficient current transmission, effectively conduct fault current and ensure personal and equipment safety.
- Unparalleled flexibility: The precise braided structure allows it to be easily bent and twisted, adapting to equipment vibration, displacement, thermal expansion and contraction. It is an ideal dynamic connection and grounding solution.
- Strong oxidation and corrosion resistance: The tinned coating provides strong protection for copper conductors and maintains long-term stable electrical conductivity in harsh environments such as moisture, oxidation, acid and alkali, and salt spray, significantly extending the service life of the product.
- Reliable ground protection: As an ideal grounding conductor, it can quickly and effectively direct fault current into the earth, prevent electric shock accidents, and protect sensitive electronic equipment from electromagnetic interference.
- Excellent fatigue resistance: The multi-strand filament braided structure makes it difficult to break under repeated bending and vibration, making it suitable for occasions with dynamic stress requirements.
- reduce maintenance costs: High reliability and environmental resistance reduce failure rates and reduce the frequency and cost of long-term maintenance.
- convenient installation: Flexible design and customized terminals make the installation process simpler and more efficient, especially in environments where space is limited or complex wiring is required.
Manufacturing process and quality control
We know that product quality is the key to winning customer trust. The production process of tin-plated grounded copper braided wire strictly follows the ISO9001 quality management system and adopts advanced manufacturing processes:
- raw material selection: All copper wires come from well-known suppliers to ensure that their purity, diameter and surface quality meet international standards.
- Precision wire drawing and annealing: The copper wire is drawn through multiple passes to reach the required monofilament diameter, and then annealed to eliminate stress and improve flexibility.
- High-precision weaving: Adopt advanced weaving equipment to ensure uniform weaving density, no skipping strands, no broken wires, and ensure the electrical properties and mechanical strength of the braided wire.
- uniform tin plating: Introduce an automated tin-plating production line to ensure uniform thickness and strong adhesion of the tin layer, comprehensively cover the surface of the copper wire, providing the best anti-corrosion effect.
- Crimp and welding of terminals: According to customer requirements, professional crimping equipment or advanced welding technology (such as resistance welding, brazing) is used to firmly connect the braided wire to the copper terminal to ensure that the terminal connection resistance is minimized.
- Strict testing process：
- resistance test: Each batch of products is subjected to DC resistance testing to ensure that its conductivity meets the standard.
- tensile strength test: Test the mechanical strength of the product to ensure that it is not easy to break under stress.
- Coating adhesion test: Check the bond firmness between the tin layer and the copper wire.
- salt spray test: Simulate harsh environments and evaluate the corrosion resistance of products.
- Appearance size inspection: Ensure that all geometric size and terminal hole locations comply with drawing requirements.
- fatigue testing: For specific applications, perform repeated bending or vibration tests to evaluate its fatigue life.
main application fields
With its unique advantages, tin-plated grounding copper braided wires are widely used in key areas with strict requirements for electrical connection and grounding reliability:
- power system: Ground connection and soft connection of high and low voltage switchgear, transformers, generators, distribution panels, bus ducts, cable trays, and current transmission in secondary circuits.
- new energy field: Internal grounding, ground connection and high current transmission of wind turbines, photovoltaic inverters, battery energy storage systems, new energy vehicle battery packs and motors are especially suitable for outdoor and vibration environments.
- rail transit: The grounding wires of electric locomotives, pantographs, jumpers between carriages, signal system grounding, etc., should be used to cope with high-speed operation and vibration environments.
- Industrial automation and robots: Used as a power cord or ground cord in parts such as robot joints, automated production line equipment, and robotic arms that require frequent movement and bending.
- Electronic equipment and communications: The grounding system of computer rooms, data centers, and communication base stations ensures stable operation and electromagnetic compatibility of equipment.
- Building lightning protection grounding: As a lightning protection grounding down conductor or voltage grading ring conductor for buildings, lightning current is safely introduced into the earth.
- Aerospace and Ships: Used as electrical connection and grounding in aviation and nautical equipment with strict requirements for weight, flexibility, and corrosion resistance.
- high frequency equipment: Due to its large surface area, it performs well in high-frequency signal transmission and grounding.
Optimized by Seraphinite Accelerator
