When placing an order, please specify the following values:
cross-sectional area
Length (L)
Copper tube and hole type
Aperture (d)
Monofilament diameter (regular 0.15mm)
structure and application
This copper braided wire soft connection consists of a flexible copper braided wire crimped at both ends of a flexible copper braided wire as the contact surface.Drill holes. The flexible copper braided wire is woven with T2 copper wire in accordance with the industry standard JBT6313.2-2011 of the People’s Republic of China.
Copper Braided Soft Connections for Pressing Tube: An Innovative Choice for High-Performance Braided Tape Soft Connections
In modern industry, power systems and new energy applications, the electrical connection between equipment faces many challenges such as vibration, thermal expansion and contraction, and complex space. Traditional connection methods are often difficult to balance flexibility and high conductivity. We focus on providing innovativeCopper pressure pipe copper braid soft connection, as your outstandingBraided tape soft connectionThe solution will elevate flexibility, conductivity and connection firmness to a new level.
Why choose copper crimping tube copper braid soft connection?
Copper pressure pipe copper braid soft connectionis a combination of flexible copper braided tape and two endscrimped copper tube(otherwise called copper terminals). This design solves multiple industry pain points and brings significant advantages:
- Extreme connection firmness and low contact resistance: Compared with traditional crimp lugs,pressed copper tubeThe process compacts the two ends of the woven belt as a whole to form aDense and non-porous metal bond。This unique cold-pressed connection method not only providesExtremely high mechanical strength, effectively resists tension, vibration and impact, and ensuresUltra-low contact resistance。Low contact resistance means less current transmission losses and lower heat generation, improving overall electrical efficiency and safety.
- Excellent flexibility and fatigue resistance: The interior is accurately woven from multiple strands of high-purity fine copper wire, giving the soft connection unparalleled flexibility. It can easily adapt to the frequent vibrations, distortions and displacements generated by equipment during operation, effectively disperse stress, avoid fatigue fractures caused by stress concentration, and greatly extend the service life of connections and related equipment.
- Efficient high current transmission capability: The copper pressing pipe process ensures that the effective cross-sectional area of the conductor ends is maximized. Combined with high-purity copper braided tape, the soft connection can stably and efficiently transmit large currents to meet the needs of high-power applications.
- Excellent heat dissipation performance: The structure of the woven belt provides a large surface area, which is conducive to the rapid dissipation of heat. At the same time, the tight connection of the copper pressure pipes also reduces the heat source and further reduces the temperature rise at the connection points.
- Environmental adaptability and customization: Available with bare copper ortinned copperWeaving the belt, and carrying out surface treatments such as tinning on the copper tube to enhance its oxidation and corrosion resistance and adapt to harsh environments such as moisture, salt spray, and chemicals. At the same time, the length, width, cross-section, as well as the hole shape and size of the pressurized copper tube can be highly customized according to customer needs.
- Simplified installation and high reliability: The prefabricated copper tube terminals, combined with standard bolted connections, make on-site installation simple and quick, reduce the complexity of manual operations, reduce the risks caused by installation errors, and ensure long-term operation reliability.
Features of our copper pressure pipe copper braid soft connection products
we offer high qualityCopper pressure pipe copper braid soft connection, designed to meet various demanding electrical connection needs:
- High-purity copper: T2 copper copper or higher purity electrolytic copper wire is used as the substrate for braided tape and copper pressing tube to ensure excellent electrical conductivity.
- Precision knitting process: Ensure that the weaving structure is uniform and tight, taking into account flexibility, conductivity and mechanical strength.
- Advanced copper pipe pressing process: High-precision cold pressing equipment is used to ensure the seamless combination of copper tube and braided tape, providing extreme mechanical strength and electrical connection.
- Diversified surface treatments: Braided tapes such as bare copper and tinned copper can be provided, and copper pressing pipes can be tinned to enhance oxidation and corrosion resistance.
- Highly customized: It can be tailored to the customer’s specific current requirements, length, width, cross-section, hole size and other special requirements.
- Strict quality control: From the entry of raw materials into the factory to weaving, copper tube forming, and finished product testing, every link strictly follows international and industry standards to ensure excellent product quality and reliable performance.
application field
ourCopper pressure pipe copper braid soft connectionDue to its excellent performance, it is widely used in the following key areas:
- New energy vehicles: High-voltage and high-current connections in power battery packs, motor controllers, and high-voltage distribution units (PDUs).
- Energy storage system: Internal connection of large battery arrays, energy storage converters, and modular power supply equipment.
- Industrial equipment and power systems: Power connection of transformers, switchgear, motors, generator sets, etc. in vibration or high current environments.
- Rail transit: Highly reliable flexible connections in train bodies, electrical equipment, and control systems.
- Data centers and communication base stations: Power connection and grounding of high-power equipment.
- Power electronics and automation equipment: Applications requiring high current transmission, compact space and flexible requirements.
Reasons to choose us
We are committed to providing customers around the world with the most reliable and advanced electrical connection solutions. choose ourCopper pressure pipe copper braid soft connection, you will receive:Unparalleled connection firmness, excellent electrical and thermal conductivity, extreme flexibility and long service life. Let us work together to build an efficient, safe and stable “flexible highway” for your power system.