Tin-plated copper braided soft connection braided tape soft connection

Materials:

T2 copper wire, content ≥99.95%

Monofilament diameter:

0.20mm(32AWG) 0.15mm(regular)0.127mm(36AWG) 0.10mm(38AWG)0.07mm(41AWG) 0.05mm(44AWG)

Surface treatment:

Bare copper, tin plating, nickel plating, silver plating

Cross-sectional area:

10mm²-6000mm²

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Description

When placing an order, please specify the following values:

cross-sectional area

Length (L)

Copper tube and hole type

Aperture (d)

Monofilament diameter (regular 0.15mm)

structure and application

This copper braided wire soft connection consists of a flexible copper braided wire crimped at both ends of a flexible copper braided wire as the contact surface.Drill holes. The flexible copper braided wire is woven with T2 copper wire in accordance with the industry standard JBT6313.2-2011 of the People’s Republic of China.

Cross-sectional area: 1.5mm²-70mm² Note: Can be customized according to customer requirements
product model	cross-sectional area (mm²)	width W (mm approximate value)	thickness T (mm approximate value)	L(mm)	d(mm)
DNTZ(X)-1.5/L/d/Aa	1.5	4	1.6	according to customer customized	according to customer customized
DNTZ(X)-2/L/d/Aa	2	5	1.6
DNTZ(X)-2.5/L/d/Aa	2.5	6	1.6
DNTZ(X)-4/L/d/Aa	4	7	1.8
DNTZ(X)-6/L/d/Aa	6	10	1.8
DNTZ(X)-8/L/d/Aa	8	12	1.8
DNTZ(X)-10/L/d/Aa	10	15	1.8
DNTZ(X)-12/L/d/Aa	12	20	1.9
DNTZ(X)-14/L/d/Aa	14	20	2.1
DNTZ(X)-16/L/d/Aa	16	19	2.2
DNTZ(X)-20/L/d/Aa	20	20	2.4
DNTZ(X)-20/L/d/Aa	20	25	2.6
DNTZ(X)-25/L/d/Aa	25	20	2.7
DNTZ(X)-25/L/d/Aa	25	25	2.8
DNTZ(X)-35/L/d/Aa	35	25	3.3
DNTZ(X)-50/L/d/Aa	50	20	4.2
		25	4.0
		30	4.0
		40	3.5
		45	4.0
DNTZ(X)-70/L/d/Aa	70	20	7.0
		25	5.7
		30	5.5
Cross-sectional area: 95mm²-200mm² Note: Can be customized according to customer requirements
product model	cross-sectional area (mm²)	width W (mm approximate value)	thickness T (mm approximate value)	L(mm)	d(mm)
DNTZ(X)-1.5/L/d/Aa	95	40	5.3	according to customer customized	according to customer customized
DNTZ(X)-100/L/d/Aa	100	20	8.5
		25	7.0
		30	6.0
		40	5.4
		45	5.5
		50	5.4
DNTZ(X)-120/L/d/Aa	120	25	8.5
		30	7.3
		45	6.3
		50	5.9
DNTZ(X)-150/L/d/Aa	150	30	8.6
		40	6.9
		45	7.1
		50	6.6
DNTZ(X)-185/L/d/Aa	185	30	10.0
		40	8.0
		50	7.5
DNTZ(X)-200/L/d/Aa	200	30	10.6
		40	8.4
		50	7.8
		60	7.0
		75	6.7
			6.0

Cross-sectional area: 250mm²-600mm² Note: Can be customized according to customer requirements
product model	cross-sectional area (mm²)	width W (mm approximate value)	thickness T (mm approximate value)	L(mm)	d(mm)
DNTZ(X)-250/L/d/Aa	250	30	12.7	according to customer customized	according to customer customized
		40	10.0
		45	9.8
		60	8.0
		50	9.0
		75	8.0
		100	7.0
DNTZ(X)-300/L/d/Aa	300	30	14.7
		40	11.5
		45	11.1
		50	10.2
		60	9.0
		75	8.0
		80	8.0
		100	7.8
DNTZ(X)-400/L/d/Aa	400	40	16.5
		45	16.0
		50	13.0
		75	10.6
		80	9.5
		100	10.0
		120	9.0
		150	9.0
DNTZ(X)-500/L/d/Aa	500	40	18.9
		45	17.0
		50	15.5
		60	14.0
		75	14.0
		80	13.5
		100	11.2
		120	10.2
		150	11.0
DNTZ(X)-600/L/d/Aa	600	40	22.0
		45	19.8
		50	18.0
		60	16.5
		75	15.0
		80	13.0
		100	12.0
		120	11.5
			9.5

Tin-plated copper braided soft connection: a high-performance braided tape soft connection solution

In the field of modern electrical connections, especially in scenarios with stringent requirements for flexibility, conductivity and environmental adaptability,Tin-plated copper braided soft connectionIt is gradually becoming the first choice in the industry. We focus on providing high-qualityBraided tape soft connectionProducts are particularly good at using the tin-plating process to provide extremely reliable electrical connections to your equipment and systems.

Why choose tin-plated copper braided soft connection?

Tin-plated copper braided soft connectionWith its unique materials and structure, it solves many pain points of traditional connection methods and brings multiple core advantages:

Excellent electrical conductivity: High-purity electrolytic copper wire is used as the substrate, and copper itself is an excellent conductor. Through precision weaving, extremely low DC resistance and excellent electrical conductivity are ensured, which can efficiently transmit large currents and reduce energy consumption and heat generation.
Excellent oxidation and corrosion resistance (advantages of tin plating): Copper is easily oxidized in air to form an oxide layer, which increases contact resistance and affects electrical conductivity. Electroplating a layer evenly on the surface of the copper wiretin, can effectively isolate copper from contact with air, moisture and corrosive media. The tin layer not only has good conductivity, but is also not easy to oxidize, which can significantly improve the long-term stability and service life of the soft connection in harsh environments such as humidity, salt spray, acid and alkali and even chemical gases.
Extreme flexibility and resistance to vibration fatigue: The braided belt is tightly woven from multiple strands of thin copper wire, giving it unparalleled flexibility. This allows the soft connection to easily adapt to the frequent vibrations, shocks, and displacements and distortions caused by thermal expansion and contraction during operation of the equipment, effectively avoiding stress concentrations and fatigue fractures that may be caused by traditional hard connections, and greatly extending the equipment and The life of the connection.
Easy to install and highly adaptable: The flexible nature makes tin-plated copper braided soft connections easy to install in tight spaces or irregular wiring, without the need for complex tools or additional bending operations. Both ends can be customized and crimped with various wire lugs according to needs to achieve reliable connection with different types of terminals and equipment.
Reduce contact resistance and improve connection stability: The flat structural design of the woven tape can provide a large effective contact area when in contact with the connection surface. In conjunction with the tin plating layer to prevent oxidation, further reducing the connection resistance and ensuring the stability and efficiency of current transmission.

Features of our tinned copper woven soft connection products

We provide customized high qualityTin-plated copper braided soft connection, designed to meet various demanding electrical connection needs:

High-purity copper substrate: Select T2 copper or other high-purity electrolytic copper wire that meets industry standards to ensure an excellent conductive foundation.
Precision knitting process: Ensure that the weaving structure is uniform and tight, taking into account flexibility, conductivity and mechanical strength.
Uniform and dense tin coating: Advanced electroplating technology is used to ensure strong adhesion and uniform thickness of the tin layer, providing reliable and lasting anti-corrosion protection.
Firm end treatment: A high-strength crimping process is used to firmly connect both ends of the braided tape to customized copper wire lugs (hole shape and size can be customized) to ensure the reliability of large current transmission.
Highly customized services: It can be customized according to customers ‘specific current requirements, length, width, thickness, lug type and hole position and other parameters, perfectly suitable for various complex and unique application scenarios.
Strict quality control: From the entry of raw materials into the factory to weaving, tinning, crimping, and finished product testing, every link strictly follows international and industry standards to ensure excellent product quality and reliable performance.

application field

ourTin-plated copper braided soft connectionDue to its excellent performance, it is widely used in the following key areas:

New energy vehicles: Flexible connections and grounding in battery packs, motor controllers, high-voltage distribution units (PDUs).
Energy storage system: Internal connection of large battery arrays, energy storage converters, and modular power supply equipment.
Wind power and solar power systems: Flexible connection and grounding of inverters, converters, junction boxes and other equipment.
Industrial equipment: Power connection and grounding of transformers, switch cabinets, motors, generator sets, etc. in vibration environments.
Rail transit: Flexible connections in train bodies, electrical equipment, and control systems.
Data centers and communication base stations: Equipment rack is grounded and power connected.
Power electronics and automation equipment: Applications requiring high current transmission, compact space and flexible requirements.

Reasons to choose us

We are committed to providing customers around the world with the most reliable and advanced electrical connection solutions. choose ourTin-plated copper braided soft connection, you will receive:Excellent electrical conductivity, superior environmental adaptability, extreme flexibility and long service life. Let us work together to build an efficient, safe and stable “flexible bridge” for your power system.