Automobile special-shaped connection row, new energy connection row

When placing an order, please specify the following values:

Cross-sectional area × length (L)

Product shape and hole type

Aperture (d)

structure and application
Special-shaped hard copper bars, products with special shapes and size can be customized according to customer requirements.
GRL’s special-shaped hard copper bar products have insulation layers that can be made of casing, impregnated PVC, and sprayed epoxy resin, and can also be customized according to customer requirements.

New energy connection row: Insulated connection row ensures system safety and efficiency

In new energy vehicles, energy storage systems, wind and solar power generation and other high voltage and high current applications,connected rows ofIt is a key component in building efficient and compact electrical connections. Among them,insulating connecting bankIt is also an indispensable choice to ensure system safety, prevent short circuits, and optimize space utilization. We focus on providing high-qualityNew energy insulation connection row, provide reliable and safe power transmission solutions for your project.

Why do new energy systems need insulated connection rows?

New energy systems usually work inHigh voltage, high currentIn the environment, this places extremely high requirements on the safety of electrical connections.insulating connecting bankThe design concept and role of the company are crucial:

• Prevent short circuits and leakage: In a small and complex electrical environment, exposed conductive strips pose a risk of short circuit. Insulated connecting strips apply high-performance insulating materials on the surface of conductors to effectively isolate live parts, completely eliminate hidden dangers of short circuits, and ensure the safety of operators and equipment.
• Improve space utilization and design flexibility: Traditional bus bars require a large safety distance to prevent creepage and breakdown. Because the insulated connecting row already has insulation protection, it can achieve a more compact layout, reduce product size, increase power density, and provide greater flexibility for system design.
• Enhance environmental adaptability: New energy equipment often faces challenges such as vibration, moisture, dust, and temperature changes. The insulating layer can effectively protect the conductor from environmental erosion, such as oxidation and corrosion, and ensure long-term stable operation of the connecting row under harsh working conditions.
• Simplify assembly and reduce risk: Pre-insulated connection strips reduce the complexity of on-site insulation processing, improve assembly efficiency, and reduce the risk of insulation damage that may exist during manual operations.
• Optimize heat dissipation performance (partial design): Advanced insulating materials not only provide good insulation, but also take into account thermal conductivity, help the system dissipate heat and keep the connection within the safe working temperature range.

Features of our new energy insulation connection row products

We provide customized high performanceNew energy insulation connection row, has the following outstanding advantages:

• Excellent electrical conductivity: High-purity electrolytic copper or aluminum alloy is used as a conductor to ensure extremely low resistance, effectively reduce energy loss and temperature rise, and ensure efficient current transmission.
• Reliable high-voltage insulation: Select advanced insulating materials (such as epoxy resin, polymer composites, PBT/PET, etc.) certified by UL, RoHS, etc., which have excellent dielectric strength, trace resistance, and breakdown resistance, and can effectively isolate up to kilovolt voltage.
• Excellent mechanical strength and vibration resistance: The strong structural design and reliable conductor and insulation bonding process enable it to withstand the vibration and mechanical impact generated by new energy equipment during operation.
• Excellent environmental resistance: Insulation materials have excellent high temperature resistance, low temperature resistance, flame retardant, moisture resistance, and corrosion prevention (such as acid and alkali resistance, salt spray resistance) characteristics, and adapt to various harsh working environments.
• Highly customized services: According to customers ‘specific needs, insulation connection rows with different conductor sections, lengths, shapes (such as straight, L-shaped, Z-shaped, etc.), insulation layer thickness and color, and terminal connection methods (such as punching, tapping, pressure welding, etc.) can be provided, perfectly matching various application scenarios.
• strict quality control: From raw material procurement to production and finished product testing, every link has undergone strict quality testing to ensure that products meet the highest international and industry standards.

application field

ourNew energy insulation connection rowWidely used in:

• Electric Vehicle (EV) /Hybrid Electric Vehicle (HEV) Power Battery Pack: Serves as the main bus bar between battery modules and between various high-voltage components inside the battery pack.
• Energy Storage System (ESS): Efficient and safe power confluence in large battery arrays and container-type energy storage equipment.
• Wind power and solar power systems: Provide insulation and conduction solutions in inverters, converters, junction boxes and distribution cabinets.
• charging pile equipment: Serves as a connection bus for internal high-voltage modules.
• Other industrial high-voltage power supply equipment: Where a compact, secure electrical connection is required.

Reasons to choose us

We are committed to becoming the most trustworthy supplier of electrical connection solutions in the new energy field. choose ourNew energy insulation connection row, you will receive:Unparalleled security, more compact system design, longer equipment life。Let us work together to provide safer and more efficient power transmission solutions for the future of new energy.