Battery Busbars for EV

Product Series

Flexible Copper Busbar

Copper Foil Soft Busbar

Laminated Copper Soft Busbar

Rigid Busbar

Custom busbar

Copper Braided Wire Conductive Tape

Twisted Wire Flexible Connection

Product Series

Automobile special-shaped connection row, new energy connection row

Battery Busbars for EV

Electric vehicle (EV) battery systems are at the heart of driving future mobility, and copper connectivity is a key component for the efficient and reliable operation of these systems. our productsFocus on providing excellent copper connection solutions for electric vehicle battery packs to ensure effective current transmission and stable system operation。

Our electric vehicle battery system copper connection product lineDesigned to meet the stringent requirements of electric vehicle manufacturers for high conductivity, reliability and durability。These connections are made of high-quality copper and are precision designed and processed to ensure optimal electrical properties and mechanical strength.

The main features include:

● High conductivity: High purity copper materials are used to minimize resistance losses and improve the energy efficiency of the battery system.

● Excellent thermal conductivity: Copper’s excellent thermal conductivity helps cool the battery system, extends battery life and improves safety.

● High strength and corrosion resistance: Our connectors have been specially treated to have excellent mechanical strength and corrosion resistance, and can withstand the harsh environment of electric vehicles operating.

● Customized solutions: We can provide customized copper connection design and manufacturing services according to customers ‘specific needs, including different shapes, size and terminal types.

● Comply with industry standards: All products strictly follow relevant industry standards and specifications to ensure quality and performance.

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process flow

We use advanced production processes to ensure that every copper connection meets the highest standards:

Material selection: Select high-purity electrolytic copper that meets international standards to ensure the best electrical conductivity.
Precision stamping/cutting: High-precision stamping or laser cutting technology is used to ensure the size accuracy and geometry of copper connections.
Surface treatment: Depending on application needs, copper connections are tinned, nickel plated or other anti-corrosion treatment to improve corrosion resistance and improve electrical contact performance.
Welding/crimping: Adopt advanced friction welding, laser welding or high-pressure crimping technology to ensure that the connection points are firm and reliable with extremely low resistance.
Quality inspection: Each production batch is subject to strict electrical performance test, mechanical strength test and size test to ensure that the product meets design specifications and customer requirements.

easy to install

Copper busbars are suitable for installation in narrow and difficult places.

insulation compatibility

Our copper busbars are made of insulating materials for flexibility and improved safety.

high conductivity

Copper bus bars have excellent electrical and thermal conductivity.

mechanical strength

Our copper busbars have a hardness of H12 and can withstand extreme physical pressure.

Choose Kinlaile: Excellent copper connectivity drives green travel

Today, with the rapid development of electric vehicles, the efficiency and reliability of battery systems are the core. Jinlaile brand knows this well andCommitted to providing you with industry-leading copper connection solutions for electric vehicle battery systems。

We are not only a supplier of products, but also your reliable partner.

Choosing Jinlaile means that you have chosen:

● Unparalleled quality: Jinlaile strictly selects high-purity copper materials, combined with precision manufacturing technology and strict quality inspection to ensure that every connection achieves excellent conductivity and durability.

● Innovative customization to meet your needs: Whether it is standard parts or special customization needs, Kinlaile can rely on its strong R & D and production capabilities to provide you with tailor-made solutions that perfectly suit your battery system design.

● Reliable performance and worry-free safety: Kinlaile’s copper connection products have excellent thermal conductivity and corrosion resistance, effectively ensuring the stable operation and long life of the battery system, and providing safe and reliable power guarantee for your electric vehicle.

● Professional services and win-win cooperation: Jinlaile has an experienced technical team that is always ready to provide you with professional consultation and support to ensure smooth and efficient every step from design to delivery.

Choose Jinlaile and choose to walk with the future. Let us work together to contribute to the vigorous development of electric vehicles and drive a more efficient and greener travel future.

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Jinlaile-Safe Electricity Use Quick Link

At Kinlaile, we know that safety and efficiency are at the core of electric vehicle power systems. This is not only a technical indicator, but also our solemn commitment to every user and the future of green travel.

Our electricity concept-safe electricity use, fast connection-runs through every aspect of product design, R & D and manufacturing.

Safe use of electricity: creating a reliable cornerstone

Safety is the unshakable cornerstone of Kinlaire’s copper connection products. We know that electric vehicle battery systems carry high voltages and high currents, and any slight design flaws or material flaws can have serious consequences.

Therefore, Kinlaile strictly follows the following principles to ensure the safety of your electricity:

● Excellent electrical conductivity and reduced heating: Select high-purity copper and combine it with precision processing technology to minimize resistance, reduce heating of connections during current transmission, and eliminate the risk of overheating from the source.

● Rugged and durable for harsh environments: Our copper connections have special surface treatments and have excellent corrosion resistance, vibration resistance and fatigue resistance, maintaining the stability of the connection even under extreme temperature changes and complex road conditions. and safety.

● Insulation protection to eliminate short circuits: According to application needs, we provide reliable insulation solutions to effectively prevent accidental short circuits and leakage, and provide comprehensive electrical protection for the battery system.

● Strict testing and exceeding standards: Each batch of Kinlaile’s products must pass strict electrical performance tests, mechanical strength tests and environmental reliability tests to ensure that all indicators meet or even exceed the highest safety standards in the industry.

Quick connection: improving system efficiency

In the ever-changing electric vehicle market, efficiency is the key to winning the future.

Kinlaile is committed to providing solutions that are not only safe, but also have fast connection characteristics, thereby improving the integration efficiency and production efficiency of battery systems:

● Precise design and easy installation: Kinlaile’s copper connection products fully consider the convenience of assembly at the beginning of design. Precise size tolerances and humanized structural design greatly simplify the on-site installation process and shorten assembly time.

● Pay equal attention to standardization and customization: Whether it is a universal connection solution or a customized design for a specific battery module, Kinleira can ensure the adaptability and ease of use of the product and meet various needs from research and development to mass production.

● Optimize processes and improve production line efficiency: We work closely with our customers to provide connection solutions that are easy to automate and integrate, helping electric vehicle manufacturers optimize production lines, increase production capacity, and reduce overall costs.

● Stability and reliability, reduced maintenance: The excellent stability of Kinleira products means fewer failure rates and lower maintenance requirements, thereby ensuring efficient operation of the battery system and bringing lasting performance to your electric vehicle.

We firmly believe that through the ultimate pursuit of safety and efficiency, we can provide your electric vehicle battery system with the most reliable and advanced copper connection solution to jointly drive a bright future for green travel.

Copper has excellent electrical and thermal conductivity and is an ideal battery connection material. It can efficiently transmit large currents while effectively dissipating heat, which is crucial for the high power output and long-term stability of electric vehicle battery packs.

We ensure product reliability through the following aspects:

quality materials: Strictly select high-purity copper materials.
precision process: Adopt advanced stamping, welding and surface treatment technology.
rigorously tested: Conduct multiple performance tests on each product, including electrical conductivity, mechanical strength and corrosion resistance.

Yes, we are happy to provide customized design and manufacturing services based on customers ‘specific drawings or technical requirements. We have a team of experienced engineers who can help you develop connectivity solutions that meet specific application needs.

Our products usually meet or exceed relevant international automotive industry standards, such as ISO 9001 quality management system certification, and can provide certification that meets specific standards based on customer requirements.

Selecting the right copper connection product requires consideration of multiple factors, including:

current and voltage requirements: Select the appropriate cross-sectional area and size according to the power requirements of the battery system.
space constraints: Ensure that the connections can accommodate the physical space within the battery pack.
environmental conditions: Consider environmental factors such as working temperature, humidity and vibration.
connection mode: Select the terminal type that suits your battery module connection method.

We recommend that you contact our technical team, who will provide professional advice and assistance based on your specific needs.

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