When placing an order, please specify the following values:
Length (L) x Width (W) x Thickness (T)
Product shape and hole type
Aperture (d)
Single piece thickness (regular 0.10mm)
Structure and Application Copper foil soft connection is made up of multiple pieces of T2 purple copper foil stacked and welded to both ends. Drilling can be carried out according to customer requirements. Molecular diffusion welding is a precision welding technology that promotes mutual diffusion and bonding between atoms of a workpiece under high temperature and pressure conditions. A high-strength joint is formed while maintaining no visible deformation of the workpiece.
Therefore, copper foil soft connection is an excellent electrical conductor and is usually used in related industries such as new energy vehicles, wind power generation, photovoltaic energy storage, electric locomotives, and complete transmission and distribution.
Customized production can be customized based on customer drawings/samples and provided systematic service support
New energy soft connection: The extreme flexibility and reliability of bent copper foil soft connection
In the field of new energy, whether it is electric vehicles, energy storage systems or wind and solar power generation equipment, the requirements for electrical connections are becoming increasingly stringent. Traditional hard connections often fail when faced with complex installation space, equipment vibration or thermal expansion and contraction. We focus on providing high-performanceNew energy soft connectionSolutions, especially adoptingbent copper foilSoft connection products manufactured by the process ensure the stable and efficient operation of your equipment with their excellent flexibility and durability.
Why choose bent copper foil soft connection?
Flexible connection of bent copper foilAs the name suggests, it uses multiple layers of thin and soft copper foil to form a flexible copper foil in specific locations through special processing processes.bendingstructure. This design solves many of the pain points of traditional connections:
- Adapt to complex spaces and simplify design: In the compact layout of new energy equipment, it is often necessary for connectors to be twisted and bent in a narrow space. The flexibility of the bent copper foil soft connection allows it to easily adapt to various irregular installation angles and space constraints, greatly simplifying the difficulty of system design and wiring.
- Excellent vibration resistance: New energy equipment, especially electric vehicles, will produce continuous vibration and impact during operation. The bent copper foil soft connection can effectively absorb and disperse these mechanical stresses, avoid stress concentration leading to fatigue fracture at the connection points, thereby significantly extending the service life of key components such as batteries and motors.
- Compensation for thermal expansion and contraction effects: Metal materials will expand and contract when temperature changes. If a rigid connection is used, this deformation will create huge internal stress, which may cause loosening or even damage to the connection points. The flexible structure of soft connection of bent copper foil can effectively compensate for this deformation and maintain the stability and reliability of the connection.
- High conductivity and low resistance: We use high-purity electrolytic copper foil and firmly connect multiple layers of copper foil at both ends through advanced pressure welding or friction welding processes to ensure extremely low resistance at the connection point, effectively reduce energy loss, reduce heat generation, and improve system efficiency and safety.
- Customization and diversity: According to different application requirements, the bent copper foil soft connection can be highly customized in terms of length, width, thickness, hole position, and bending angle to meet the connection requirements of various shapes and special scenarios.
Application of bent copper foil soft connection in new energy field
Due to its unique advantages, bent copper foil soft connections are widely used in many key areas of the new energy industry:
- Electric vehicle (EV) power battery pack: As a connection between battery modules and between battery modules and power distribution units (PDU), it effectively responds to vibration shocks and temperature changes during driving of the vehicle.
- Hybrid electric vehicle (HEV/PHEV): Connect core components such as battery packs, inverters and motors to ensure stable electrical transmission under complex working conditions.
- Large energy storage system: Provide reliable and environmentally responsive connections in battery arrays, bus bars and other links.
- charging pile equipment: As a key connection to the internal power module, it ensures the stability of large current transmission.
- Wind power and solar power generation systems: In key components such as inverters and transformers, deal with mechanical stress caused by environmental changes.
Choose our bent copper foil soft connection
Relying on our years of industry experience and advanced production technology, we are committed to providing customers with the best quality.New energy soft connectionProducts. We strictly control every link from the selection of raw materials to the delivery of finished products to ensure that every pieceFlexible connection of bent copper foilBoth have excellent performance and reliability.
Choose us and you will receive:
- Professional customized services: Provide optimal solutions based on your specific needs.
- high-quality products: Strict quality management system ensures stable and reliable product performance.
- Excellent flexibility and durability: Effectively improve the safety and service life of your new energy equipment.
Let us work together to provide more efficient and safer connectivity solutions for the future of new energy.
