GRL Copper Busbar PVC Dip-coated Soft Copper Busbar Bend-resistant Oxidation-resistant Battery Connector

GRL Copper Busbar Customized Manufacturing

GRL Electric has been deeply engaged in the field of conductive connection solutions, relying on advanced precision manufacturing systems and automated processing capabilities. We specialize in the R&D and customized production of flexible and rigid conductive connectors, providing customers with highly adaptable and reliable electrical connection solutions through strict manufacturing standards.

Material Selection

Based on customer requirements, various metal materials can be selected, including copper, silver, nickel, aluminum, and stainless steel. These materials ensure excellent electrical conductivity, mechanical strength, and environmental resistance for different application conditions.

Precision Cutting Processes

According to customer drawings and accuracy requirements, we provide multiple precision processing methods, including stamping, laser cutting, water jet cutting, and CNC milling, ensuring high dimensional accuracy and consistency of customized conductive components.

Terminal End Processing

The terminal areas of conductive connectors can be processed through various methods such as punching, edge grinding, drilling, and CNC machining. These processes meet strict requirements for mounting hole positions, assembly accuracy, and connection reliability in different electrical applications.

Surface Treatment Solutions

In addition to polishing and acid cleaning, we provide various functional surface treatment options, including passivation, masking, electroplating (tin plating, nickel plating, silver plating), and nickel/silver sheet bonding.

These surface treatment technologies effectively improve electrical conductivity, corrosion resistance, and wear resistance, meeting the requirements of different electrical connection environments.

Insulation Treatment

According to customer application requirements, we offer multiple insulation solutions, including heat shrink tubing, PA12 extrusion, PVC extrusion, PVC dipping, powder coating, epoxy resin spraying, and PI film/PET film lamination.

These insulation processes provide stable and reliable electrical protection performance, ensuring safe operation under various working conditions.

Ứng dụng

Our copper conductive connection solutions are widely used in new energy vehicles, energy storage systems, wind and solar power systems, electric locomotives, and complete power transmission and distribution equipment.

With strong customization capabilities, our products can meet complex electrical connection requirements in various demanding environments.

Custom Design & Reverse Engineering Services

We support customized production based on customer drawings or samples, as well as reverse engineering development. Even without detailed drawings, customers only need to provide samples or key technical parameters, and we can provide a complete technical solution covering reverse measurement, design optimization, and prototype manufacturing.

To help us conduct a fast and accurate technical evaluation, please provide the following basic dimensions and performance requirements whenever possible:

1. Basic Dimensions: Total length of the flexible copper busbar and overall finished thickness.
2. Terminal Specifications: Length, width, and thickness of the terminal overlapping area.
3. Mounting Hole Information: Hole diameter, hole center distance, and hole distribution pattern.
4. Electrical Performance: Required conductor cross-sectional area (mm²) or maximum current carrying capacity (A).
5. Base Material Selection: Available materials include copper, silver, nickel, aluminum, and stainless steel.
6. Operating Conditions: Ambient temperature, operating temperature, humidity, and special environments such as highly corrosive conditions, high vibration, high humidity, or explosive atmospheres.